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    Fabrication Processes

    How Everyday Objects Are Made

    Feb 28, 2025 by Derek

    Welcome to our deep dive into how everyday objects are made. Have you ever wondered how your phone, car, or even a simple spoon is created? It’s all part of a process called fabrication. Let’s explore four main methods: casting, molding, forging, and extrusion.

    Casting

    Casting is like making a shape using a mold. Imagine you have a container with a special shape called a mold. You heat up metal until it becomes a thick, silvery liquid. Then, you pour this liquid metal into the mold. When the metal cools down and becomes solid again, it takes the shape of the mold. This method is used to make things like car engine parts and beautiful metal sculptures.

    Molding

    Molding is used to shape plastics. For example, your water bottle is made using molding. In this process, melted plastic is injected into a mold, just like using a syringe. When the plastic cools down and hardens, it takes the shape of the mold. Molding is great for making toys, containers, and parts of electronics.

    Forging

    Forging is a method that involves heating metal until it is red hot and then hammering it into shape. This makes the metal very strong. Blacksmiths used this method to make swords and armor. Today, forging is used to make tools, car parts, and airplane components.

    Extrusion

    Extrusion is like squeezing toothpaste out of a tube. Imagine you have a lump of clay and a tool with a shaped hole. When you push the clay through the hole, it comes out in a long, continuous shape. This method is used to make pipes, tubes, window frames, and even some types of pasta.

    Conclusion

    These four methods—casting, molding, forging, and extrusion—are used to make many of the objects we use every day. Understanding these processes helps us appreciate the work and science behind the things we use. Next time you pick up an object, think about how it was made and the people who made it happen.

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